About this Polyfusion Course

Looking to weld polyethylene (PE) pipelines using butt fusion or electrofusion? You’re in the right place.

This course provides the technical skills and knowledge required to safely and effectively join polyethylene (PE) pipelines using butt welding, electrofusion, socket fusion, and saddle fusion techniques. It also includes gas pipeline welding for large diameter PE pipes (over 180mm) and PE pipe identification.

Whether you’re joining small-diameter service pipes or large gas mains, this training is ideal for experienced technicians working independently or as part of a team.

Course Units Covered

This course includes the following nationally recognised units:

  • PMBWELD301E – Join polyethylene plastic pipelines using butt welding

  • UEGNSG048 – Conduct butt fusion of large diameter polyethylene gas pipeline systems

  • PMBWELD302E – Join polyethylene plastic pipelines using electrofusion welding

It also includes a non-accredited practical unit:

  • K-006 – Polyfusion up to 63mm: Includes butt fusion, socket fusion, and saddle fusion

Course Outline

The Polyfusion Welding course includes a blend of theory, hands-on practice, and assessments using real-world tools and equipment.

Training covers:

  • Butt fusion of PE pipe and fittings (up to 63mm and large diameter)

  • Socket and saddle fusion techniques

  • Polyethylene material identification and compatibility

  • Equipment setup, calibration, and maintenance

  • Electrofusion welding procedures and control unit operation

  • Visual inspection of welds and quality assurance

  • Construction and welding of PE gas distribution mains

  • Worksite documentation and compliance

Participants will gain a welder ID number and stamp upon successful completion.

All course participants must be:

  • 18 years or older
  • Able to read, understand, and write English
  • Able to produce and meet the evidence of identity criteria as per SafeWork / Worksafe identification requirements

Protective Personal Equipment – safety boots, high-visibility vests, and hard hats– is mandatory.

If a participant requires a reassessment for a High-Risk Work Licence an additional $250.00 + GST reassessment fee will apply.

Private courses can be arranged at any of our facilities in New South Wales, Victoria, and Queensland, or for added convenience, we can come to you and deliver the course at your site, provided your site meets training and assessment requirements.

Learning Outcome
By the end of this course, participants will be able to:

  • Identify compatible PE pipe and fittings for fusion

  • Perform butt, socket, saddle, and electrofusion welds

  • Set up, maintain, and operate welding equipment

  • Interpret welding parameters and procedures

  • Construct and weld large diameter PE gas mains

  • Inspect and document completed joints for compliance

Outcome
On successful completion, participants will receive:

  • A nationally recognised Statement of Attainment for:

    • PMBWELD301E

    • PMBWELD302E

    • UEGNSG048

  • A Certificate of Attendance for non-accredited unit K-006

  • Welder ID number and stamp for initial certification

Location:

Public courses available at:

  • Carrum Downs, VIC

Onsite training available
Nationally recognised
Online booking available

Course Cost:

Initial – $675, Refresher – $420

Course Availability & Pricing

Please see our public course dates below. If there are no dates available or you would like to arrange a private course at your site or ours, then please select the ‘Private courses’ button.

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Important Information

If a participant withdraws from a qualification/unit, with less than seven (7) business days notice prior to commencement, Kallibr Training reserves the right to retain the 30% administration booking fee.

No refund will be provided within two (2) business days prior to commencement. No refund will be permitted after course commencement or if a participant fails to attend on the scheduled commencement date.

What to Expect

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